What is a battery State-of-Health report — and why serious buyers demand one

EV battery module connected to diagnostic equipment with orange test leads during a State-of-Health test

Two identical-looking EV battery modules sit on a pallet. One has 92% of its original capacity left; the other has 68% and an internal fault developing. Without testing, they look the same, weigh the same and — to a cautious buyer — are worth the same: very little. The number that separates them is State of Health, and the document that makes that number tradeable is the SoH report.

What State of Health actually measures

State of Health (SoH) expresses how much of a battery's original capability remains, usually as a percentage of its rated capacity. A pack rated at 60 kWh that can still store 48 kWh has an SoH of 80%. But capacity is only the headline. A meaningful assessment also looks at:

  • Internal resistance — how much the battery has aged electrically, which affects power delivery and heat.
  • Cell balance — whether cells inside a module have drifted apart, an early warning of weak cells dragging the pack down.
  • Safety condition — mechanical damage, swelling, thermal history and fault codes that decide whether the battery should be reused at all.

A battery retired from an EV typically leaves its first life with 70–80% of its capacity intact. That's not enough for a car promising full range — but it's years of useful service in stationary storage, where weight and space matter far less.

Why buyers won't move without a report

Serious buyers of second-life components — storage-system builders, integrators, repairers — engineer their products around known inputs. A module with a documented 85% SoH and matched internal resistance can be designed into a system. A module with unknown history is a project risk, and buyers price risk brutally: unknown packs trade near scrap value, if they trade at all.

A proper SoH report converts uncertainty into specification. It states what was measured, how, and when — so the buyer's engineering team can say yes without a leap of faith. That's why every pack, module and cell batch we sell through our products programme ships with one.

What a proper SoH report contains

At minimum, expect the following in a report worth the name:

  • Battery identity: chemistry, original rating, format and source type
  • Measured usable capacity and the resulting SoH percentage
  • Internal-resistance results against expected values
  • Safety screening outcome, including visual and thermal checks
  • An assigned grade or tier, with the criteria behind it
  • Test method and date, so results can be trusted — and re-verified

The grading tiers matter as much as the raw numbers. Sorting components into consistent tiers is what lets a buyer order "ten Grade-A modules" instead of negotiating every unit individually. Cell-level test methods such as IEC 62660 underpin how the measurements are made; our testing & grading process explains how we apply them in practice.

The regulatory tailwind: health data becomes mandatory

The EU Battery Regulation (2023/1542) introduces a Battery Passport for EV and larger industrial batteries, carrying data about a battery's condition through its life. The direction of travel is clear: documented battery health is moving from competitive advantage to market requirement. Batteries that enter the second-life chain with clean, structured health data will be the easy ones to sell — and the ones without it will keep losing value to uncertainty. (More on the regulation in our guide to 2023/1542.)

What this means if you hold used batteries

If you're sitting on used packs — as a scrapyard, dismantler, fleet or insurer — the practical takeaway is simple: untested batteries sell at pessimism prices. The value in your storage room is real, but it only becomes visible once capacity, condition and safety are measured and documented. That's the core of how we work: collect, test, grade, and route each battery to the buyer who values its actual condition most.

Have batteries you'd like assessed? Tell us what you're holding — we'll take it from there.

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